Shenzhen Jiatel Hardware Electronics Co.,Ltd - Custom Pogo Pin and Wire Harness Manufacturer
Custom Interconnect Manufacturer · Since 2013

Custom Pogo Pins, Battery Contacts & Cable Assemblies

Zero-defect manufacturing with 100% inspection. DFM review returned in 24 hours, tooling from USD 600, prototypes in 4 weeks. Mass Production in 4-6 Weeks.

No registration required · Engineering reply within 12 hours · MOQ 5,000 pcs

Zero-Defect Quality

100% inspection with in-house vision measuring, force testing and low-resistance verification on every production lot.

Rapid DFM Support

Send your drawings and stack-up. Our engineers return DFM feedback in 24 hours; quote within 12 hours.

Dedicated Engineering

A named engineer owns your project from tolerance review through first article to mass production.

Product Lines

Precision Interconnect Solutions

Four core product families, all built to your drawing — not to a generic catalogue.

Custom pogo pin connectors for precision board-to-board interconnects

Custom Pogo Pin

Spring-loaded contacts from 1.00mm pitch, rated up to 100,000 cycles (per configuration).

battery contact

Battery Contacts & Clips

AAA / AA / CR2032 / CR1220 / 18650 holders and SMT spring contacts.

Custom wire harness and cable assemblies terminated to customer pinout

Wire Harness & Cable

Overmolded, crimped and terminated assemblies to your pinout.

Precision PCB connectors including headers sockets and ZIF FPC types

PCB Connectors

Headers, sockets, ZIF/FPC and coaxial connectors with verified footprints.

Testing & Verification

Every Claim Is Measured, Not Asserted

Two Centres, One Team

Sales & engineering sit in Nanshan, Shenzhen — your DFM review, drawings and quotation are produced there. Assembly and quality control run from our Longgang base, where the parts are actually built and inspected. The engineer who quotes your project is the engineer who answers for it.

That split is what lets us hold strict tolerance control on custom work: DFM first, tooling quoted per part from USD 600, prototypes in 4 weeks, and 100% inspection with records on every shipment.

Mating cycles, contact resistance, plating integrity and environmental durability are verified in-house before shipment. These are the instruments we use.

Vision measuring system used for dimensional tolerance inspection

Vision Measuring (VMS)

Dimensional & tolerance verification

Connector force tester for contact and retention force verification

Connector Force Tester

Insertion / withdrawal force

Automated life-cycle durability tester for up to 100,000 cycles (per configuration)

Life Cycle Durability

up to 100,000 cycles (per configuration)

High-precision DC low resistance tester for contact resistance under 30 milliohms

DC Low Resistance

<30mΩ contact resistance

RoHS compliance XRF material analyzer for plating and material verification

XRF Material Analyzer

RoHS compliance

Thermal aging chamber for high-temperature reliability testing

Thermal Aging

High-temperature endurance

Six-zone reflow soldering simulator for SMT process compatibility testing

Reflow Simulation

6-zone PCBA process check

Salt spray test chamber for corrosion resistance verification

Salt Spray Chamber

Corrosion resistance

Manufacturing

12+ Years Manufacturing High-Reliability Connectors

Automated connector stamping and assembly line

Automated Connector Stamping & Assembly

Precision wire harness crimping process

Precision Wire Harness Crimping

High-speed cable assembly production

High-Speed Cable Assembly

Inside Our Production Lines

Filmed on our own lines in Shenzhen. Click any card to play.

Connectors Production Line � JiatelConnectors Production LineCustom pogo pin & connector manufacturing
Wiring Harness & Cable Assemblies � JiatelWiring Harness & Cable AssembliesCrimping, assembly and end-to-end testing
New Wire Harness Production Line � JiatelNew Wire Harness Production LineCapacity added for high-volume cable programs
Tape & Reel Packaging for SMT � JiatelTape & Reel Packaging for SMTSurface-mount ready packaging in-house
Engineering & NPI

Accelerate Your Custom Project

From your drawing to a validated part, one engineering workflow — with a named engineer on your account.

High-voltage insulation resistance tester for dielectric strength testing
Applications

Where Our Interconnects Go

Wireless Power Integration

Spring contacts for charging pogo arrays and wearable docks.

Battery Contact Customization

High-reliability holders and clips for CR / AA / AAA / 18650 cells.

Precision Pin Solutions

Fine-pitch pins for test fixtures and board-to-board interfaces.

Cable System Integration

Custom harnesses routed and terminated to your enclosure.

Quality & Compliance

ISO 9001  ·  ISO 14001  ·  IATF 16949  ·  RoHS  ·  UL Recognized

Engineering Resources

Design-In References

The technical answers your design team asks for — dimensions, tolerances, process limits.

2D Footprint Specs

Application-matched footprint drawings and validated dimensional data, returned in 12 hours.

Tolerance Control Guide

How mating-side tolerance stack-up is controlled in precision connector manufacturing.

Pogo Pin Selection Guide

Pitch, stroke, spring force and plating selection for your mating cycle target.

Connector Glossary (A–Z)

From mating cycle to insertion force — the terms used in our DFM reports.

FAQ

Before You Send Your Drawing

Do you provide generic 3D models or drawings?

We do not offer generic downloads, because a generic model hides the tolerance stack-up on your mating side. Send us your part number or cross-reference and we return an application-matched 2D footprint spec within 12 hours.

What are your tooling costs and MOQ?

Tooling from USD 600. MOQ 5,000 pcs, with tiered pricing from 5,000 to 10,000 pcs. Prototypes are delivered in 4 weeks. Mass Production in 4-6 Weeks.

How do you guarantee quality on a production lot?

Every production lot is 100% inspected in-house: dimensional verification on a vision measuring system, insertion/withdrawal force testing, DC low-resistance measurement, and lot traceability from raw material to shipment.

Send Your Drawing. Get a DFM Review in 24 Hours.

Practical DFM feedback and a quote — no registration, no sales call required.