Jiatel Electronics - Custom Pogo Pin and Wire Harness Manufacturer

Jiatel Spring Connectors (Pogo Pins): Customization and Innovation for Today’s & Tomorrow’s Needs

 

Shenzhen Jiatel is a leading manufacturer of spring-loaded connectors and Pogo Pins, dedicated to providing high-precision, high-reliability interconnect solutions. We understand the market’s demand for both innovation and customization. Therefore, Jiatel offers over 300 standard models and specializes in transforming unique customer ideas into superior custom-engineered products.

From meeting standard specifications to pushing design boundaries, Jiatel’s spring connectors are designed to provide stable, high-efficiency connections for your communication devices, smart electronics, and various precision products.

 

I. Structural Advantages and Core Pogo Pin Types

 

The Pogo Pin (also known as a spring pin or charging pin) is a specialized connector. Its basic structure comprises a precisely machined pin barrel, a plunger, and a compression spring. Jiatel offers six primary structural designs to meet diverse application requirements:

  1. Flat Bottom Type:

    • Design: Features a flat bottom base for stability.

    • Advantage: Easy to solder to the PCB, ensuring a secure and reliable connection.

  2. Inserted Board Type:

    • Design: The pin tail includes a positioning pin.

    • Advantage: Provides an excellent positioning effect, preventing misalignment during PCB soldering.

  3. Right Angle Type (R/A):

    • Design: Pin body is bent at 90 degrees.

    • Advantage: Offers designers more flexibility and options for space utilization.

  4. Double-Headed Type:

    • Design: Features a spring-loaded plunger on both ends.

    • Advantage: Gives engineers greater spatial flexibility and tolerance compensation for board-to-board connections.

  5. Solder Wire Type:

    • Design: The pin end is ready to be soldered directly to a cable.

    • Advantage: Facilitates easy cable assembly and integration.

  6. Threaded Type:

    • Design: Features specialized threads.

    • Advantage: Meets unique customer specifications and provides extra mechanical security; available for full customization.

 

II. Key Product Features and Standard Specifications

 

Jiatel ensures high standards in both specifications and performance:

  • Standard Pitch: We self-develop and supply standard specifications including 1.27mm, 2.0mm, 2.54mm, and 3.0mm pitch. We offer single-row and double-row male and female mating connectors.

  • Inventory: We stock single pins ranging from 3.0mm to 12mm in length to meet urgent customer demands.

  • High Current: Our high-performance designs, featuring an internal insulating ball, can handle rated currents from 2A up to 5A per pin, catering to demanding applications like communication products.

  • Plating Requirements: For optimal conductivity and corrosion resistance, the barrel and plunger are typically plated with 3μ” Gold, and the spring with 1μ” Gold.

 

III. Expertise in Customization (OEM & ODM)

 

At Jiatel, we see the value in non-standard solutions. We provide a one-stop customization solution designed to turn your technical vision into reality.

Our Custom Development Process includes:

  1. Requirement Communication: Our team of professional engineers ensures a full understanding of customer demands, including application, current rating, and surface plating requirements.

  2. Solution Evaluation: We assess the solution’s feasibility and identify potential production risks.

  3. Final Confirmation: Official drawings are sent to the customer for final review and confirmation before we begin work on the mold.

Customization Options Cover:

  • Pin Length: Customizable from 2.5mm to 35mm.

  • Spring Force: Customizable from 30g to 150g.

  • Plastic Insulator: Customization of shape (Rectangular, Cylindrical, Oval), material (PA66, PA9T, LCP, HTN, ABS, etc.), and color (customizable according to Pantone color).

  • Assembly Method: Options include SMT, DIP, 90-degree right angle, and soldering cable.

  • Positioning Mode: Features snap-lock positioning and positioning posts.

 

IV. Commitment to Quality and Service

 

We guarantee the reliability of our products through stringent quality control and service efficiency:

  • Production Capability: We maintain 11 automatic assembly machines with a weekly output of 100,000 Pogo Pins and connectors.

  • Quality Control: All connectors undergo 100% inspection before delivery. We can supply salt-fog tests, spring force tests, Contact Resistance COC, and inspection reports upon request.

  • Expert Support: Our sales and engineering teams have over 10 years of experience, ensuring fast response times, typically within 12 hours.

  • Logistics: We offer fast services via DHL/Fedex/UPS/TNT and economical door-to-door freight (sea, air, rail) for large volume orders.

Trust Jiatel. Trust our ability to help you manufacture top-quality Pogo Connectors and rely on our custom design expertise today and tomorrow.