Spring Test Probes
Precision Spring Test Probes for ICT & FCT Environments
We engineer precision Spring Test Probes optimized for automated testing architectures, including In-Circuit Test (ICT) blocks, Functional Test (FCT) fixtures, and Automatic Test Equipment (ATE) frames. Our manufacturing matrix utilizes high-preload internal springs and rigid metallurgy, such as Beryllium Copper (Be-Cu) and Tool Steel plungers. Furthermore, our test data shows exceptionally stable circuit transmission and minimal contact resistance drift across up to 500,000 compression cycles. Consequently, testing facilities rely on our interconnect solutions to maintain absolute alignment without generating costly layout validation delays.
Comprehensive Tip Styles & Mechanical Compatibility
Precision fixture integration requires exact linear stroke precision and standardized micrometer-level centering. Explicitly, Jiatel supplies form-fit mechanical replacements compatible with legacy testing brands. We strictly prohibit the distribution of unverified digital mockups or 3D CAD files. Instead, our process pivots entirely toward rigorous tolerance verification based on official [Technical Datasheets] and verified [2D Footprint Specs] to eliminate pin deflection or layout damage. Our inventory is optimized around multiple hard-wearing tip geometries:
- Pointed & Spear Heads (90°/60°): Explicitly designed to pierce through oxidation and flux residues on standard solder joints.
- Serrated & Crown Configurations: Optimized for multi-point landing on component pins and terminal leads to prevent probe slipping.
- Cup & Spherical Radius Styles: Engineered with a smooth contact profile to verify clean gold pads without leaving mechanical scores.
Advanced NPI Deployment and Material Integrity
To guarantee flawless penetration and continuous power loads, we deploy our Senior NPI Engineering Team to audit each test fixture specification. Therefore, we eliminate false open faults through strict structural control and customizable thick gold plating over nickel underlayers. Sub-millimeter mechanical tolerances across standard ICT, FCT, and high-current test probes are fully secured before batch manufacturing. To initiate a tip style or spring force evaluation, select the engineering queue below.
Technical Specifications and Performance Matrix
| Engineering Parameter | Verified Performance Capability |
|---|---|
| Target Testing Applications | ICT / FCT Bed-of-Nails Fixtures, ATE frames |
| Base Alloy Metallurgy | Be-Cu, Tool Steel plungers / Machined Brass barrels |
| Contact Plating | Gold over Nickel underlayer for extreme oxidation resistance |
| Mechanical Rated Life | Engineered for 100,000 to 500,000 Compression Cycles |
| Tip Style Configurations | Pointed, Crown, Cup, Serrated, Spherical Radius |
Request Engineering Drawings & Custom Technical Support
For specialized centerlines or cross-reference auditing, procurement managers can seamlessly connect with our technical desk. We enforce a strict 12-hour fast response SLA, guaranteeing the delivery of fully matched, production-ready PDF drawings. To secure your position in our technical validation pipeline and retrieve exact technical layouts from our data vault: Request Engineering Support
Disclaimer: Our mechanical footprint-matched test probes share identical mounting geometry and linear stroke parameters with reference legacy fixture layouts. Internal spring force, tip style variations, and plating thickness can be tailored per your testing environment requirements, and may differ from original OEM specifications.
AA / AAA Battery Holder Selection
| Keystone P/N | Type | Mount / Contact | Cell | Jiatel Equivalent |
|---|---|---|---|---|
| 1022 | Dual AAA holder | SMT | 2 x AAA | View |
| 5228 | Dual AA spring contact | — | 2 x AA | View |
| 92 | Battery clip | PC pin (THM) | AA / 1/2AA | View |
| 5227 | Dual solid contact | — | 2 x AA | View |
| 5220 | Spring contact | Solder tab | A / AA / CR2 | View |
| 5202 | Spring contact | Slide-in | A / AA / CR2 | View |
| 56 | Battery contact | SMT | AAA / N / A23 | View |
| 57 | Battery contact | SMT | AA / CR2 | View |
| 5221 | Solid contact | Slide-in | A / AA / CR2 | View |
| 5219 | Solid contact | Solder tab | A / AA / CR2 | View |
Keystone part numbers are referenced for cross-reference only; Jiatel is not affiliated with Keystone Electronics.
Battery Clips & Spring Contacts Selection
Contact type drives retention force and assembly method. Match mount to your PCB process.
| Keystone P/N | Type | Mount / Contact | Cell | Jiatel Equivalent |
|---|---|---|---|---|
| 5228 | Dual AA spring contact | — | 2 x AA | View |
| 92 | Battery clip | PC pin (THM) | AA / 1/2AA | View |
| 5227 | Dual solid contact | — | 2 x AA | View |
| 5222 | Spring contact | Slide-in | AA | View |
| 56 | Battery contact | SMT | AAA / N / A23 | View |
| 5201 | Spring contact | Solder tab | A / AA | View |
| 5223 | Solid contact | Solder tab | AA | View |
Keystone part numbers are referenced for cross-reference only; Jiatel is not affiliated with Keystone Electronics.
OBD-II Harness Selection — 46 stock assemblies
Pick by interface and fitment. Figure gives the vehicle-side connector to the 16-pin OBD-II end. 15 adapters · 12 splitters · 8 cables · 5 connectors · 4 extensions · 1 jumper · 1 tester.
Request 2D Drawing & PinoutRequest a Custom Harness Quote
| Type | Model | Interface / config | Fitment | Detail |
|---|---|---|---|---|
| Adapter | Honda Motorcycle OBD2 16Pin to 6Pin Adapter Cable | 16-pin → 6-pin | Honda | View |
| Universal ECU Diagnostic Cable | — | Universal | View | |
| 12-Pin OBD Adapter Cable for 2012-2015 Tesla Model S & Mod | 12-pin | Tesla | View | |
| 14-Pin to 16-Pin OBD2 Adapter Cable for Mercedes-Benz Spri | 14-pin → 16-pin | Mercedes, Sprinter | View | |
| 20-Pin to 16-Pin OBD2 Adapter Cable for Tesla Model S & Mo | 20-pin → 16-pin | Tesla | View | |
| 6-Pin to OBD2 Adapter Cable for Harley-Davidson Motorcycle | 6-pin | Harley | View | |
| Benelli 6-Pin to 16-Pin OBD2 Adapter Cable for Motorcycle | 6-pin → 16-pin | Benelli | View | |
| Ducati 4-Pin to 16-Pin OBD2 Adapter Cable for Motorcycle D | 4-pin → 16-pin | Ducati | View | |
| Honda 3-Pin to 16-Pin OBD2 Adapter Cable | 3-pin → 16-pin | Honda | View | |
| J1708 6-Pin to OBD2 16-Pin Female Truck Adapter Cable | 6-pin → 16-pin · J1708 · M · F | — | View | |
| Mercedes-Benz 38-Pin to 16-Pin OBD2 Adapter Cable | 38-pin → 16-pin | Mercedes | View | |
| Mitsubishi 12-Pin to 16-Pin OBD2 Adapter Cable | 12-pin → 16-pin | Mitsubishi | View | |
| OBD2 Female Adapter Cable for Mercedes-Benz & Iveco Diagno | M · F | Mercedes, Iveco | View | |
| Polaris 8-Pin to 16-Pin OBD2 Diagnostic Adapter Cable | 8-pin → 16-pin | Polaris | View | |
| Tesla OBD2 Adapter | — | Tesla | View | |
| Cable | Audi 2x2 to 16-Pin OBD2 Diagnostic Cable for VAG Vehicles | 16-pin | Audi, VAG | View |
| BENZ SPRINTER 14PIN to 16PIN OBD2 Cable | 14-pin → 16-pin | Mercedes, Sprinter | View | |
| BMW ENET Cable | OBD2 to RJ45 Diagnostic Harness | RJ45 | BMW | View | |
| OBD2 16Pin Open-End Cable | 16-pin · Open end | — | View | |
| Best-Selling Custom J1939 9-Pin to OBD2 16-Pin Diagnostic | 9-pin → 16-pin · J1939 9-pin | Cummins | View | |
| Custom Truck Diagnostic Cable | 9-pin · DB62 D-SUB · J1939 9-pin · Deutsch 9-pin | Custom | View | |
| OBD2 16Pin to 6Pin Harley, Kawasaki, Yamaha, Suzuki Motorc | 16-pin → 6-pin | Harley, Kawasaki, Yamaha, Suzuki | View | |
| OBD2 Dashcam Power Cable | Plug-in | — | View | |
| Connector | Dongfeng Heavy-Duty Truck OBD Diagnostic Cable | 16-pin → 9-pin · M | Cummins, Dongfeng | View |
| Large-Size OBD2 Male Connector Housing | M | — | View | |
| OBD Copper Pin Connector Housing | — | Mitsubishi, Subaru | View | |
| OBD2 Male Connector | M | — | View | |
| Universal 6-Pin Diagnostic to JST 04R-JWPF-VSLE-S Connecto | 6-pin · JST | Universal | View | |
| Extension | For BMW Hidden Features Coding | RJ45 | BMW | View |
| OBD 8-Pin Switch Extension Cable with Bluetooth Connector | 8-pin | — | View | |
| OBD2 One-to-Two Extension Cable for Cars: Volkswagen, Audi | 1→2 | Audi, VW, Skoda | View | |
| OBD2 Extension Cable | M · F | — | View | |
| Jumper | K+CAN Universal Jumper Cable for ECU Bench Programming | — | Universal | View |
| Splitter | OBD2 16-Pin Male-to-Female Y-Splitter Extension Cable | 16-pin · M · F · Y-type | Universal | View |
| Custom Tesla Model 3/Y OBD2 Diagnostic Harness | 26-pin → 16-pin | Tesla | View | |
| L-Shaped 90-Degree OBD2 Splitter Extension Cable | 16-pin · 90° L · 0.3 m | — | View | |
| L-Shaped OBD2 One-to-Three Splitter Extension Cable | 1→3 · 90° L | — | View | |
| L-Shaped OBD2 Splitter Extension Cable | 1→2 · 90° L | — | View | |
| L-Shaped OBD2 Splitter Extension Cable | 16-pin · 1→2 · 90° L · Flat ribbon | — | View | |
| OBD2 Flat Splitter Extension Cable | 16-pin · 1→3 | — | View | |
| OBD2 Splitter Cable | 1→2 | — | View | |
| OBD2 Splitter Extension Cable | 16-pin · 1→2 · 0.15 m | — | View | |
| OBD2 Y Splitter Extension Cable | 16-pin · 1→2 · Y-type | Toyota, Kia | View | |
| OBD2 to 8-Port DB9 Female Splitter Cable | DB9 · M · F · 8-port | — | View | |
| Universal OBD2 16-Pin Y-Splitter Harness with Mounting Bra | 16-pin · Y-type | Universal | View | |
| Tester | OBD2 Female 16-Pin Jumper Tester for K-Line and CAN-bus | 16-pin · M · F | — | View |
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Spring Test Probes


