Dual-head high frequency IC test probe for fine pitch testing"

Spring Test Probes

Precision Spring Test Probes for ICT & FCT Environments

We engineer precision Spring Test Probes optimized for automated testing architectures, including In-Circuit Test (ICT) blocks, Functional Test (FCT) fixtures, and Automatic Test Equipment (ATE) frames. Our manufacturing matrix utilizes high-preload internal springs and rigid metallurgy, such as Beryllium Copper (Be-Cu) and Tool Steel plungers. Furthermore, our test data shows exceptionally stable circuit transmission and minimal contact resistance drift across up to 500,000 compression cycles. Consequently, testing facilities rely on our interconnect solutions to maintain absolute alignment without generating costly layout validation delays.

Comprehensive Tip Styles & Mechanical Compatibility

Precision fixture integration requires exact linear stroke precision and standardized micrometer-level centering. Explicitly, Jiatel supplies form-fit mechanical replacements compatible with legacy testing brands. We strictly prohibit the distribution of unverified digital mockups or 3D CAD files. Instead, our process pivots entirely toward rigorous tolerance verification based on official [Technical Datasheets] and verified [2D Footprint Specs] to eliminate pin deflection or layout damage. Our inventory is optimized around multiple hard-wearing tip geometries:

  • Pointed & Spear Heads (90°/60°): Explicitly designed to pierce through oxidation and flux residues on standard solder joints.
  • Serrated & Crown Configurations: Optimized for multi-point landing on component pins and terminal leads to prevent probe slipping.
  • Cup & Spherical Radius Styles: Engineered with a smooth contact profile to verify clean gold pads without leaving mechanical scores.

Advanced NPI Deployment and Material Integrity

To guarantee flawless penetration and continuous power loads, we deploy our Senior NPI Engineering Team to audit each test fixture specification. Therefore, we eliminate false open faults through strict structural control and customizable thick gold plating over nickel underlayers. Sub-millimeter mechanical tolerances across standard ICT, FCT, and high-current test probes are fully secured before batch manufacturing. To initiate a tip style or spring force evaluation, select the engineering queue below.

Technical Specifications and Performance Matrix

Engineering Parameter Verified Performance Capability
Target Testing Applications ICT / FCT Bed-of-Nails Fixtures, ATE frames
Base Alloy Metallurgy Be-Cu, Tool Steel plungers / Machined Brass barrels
Contact Plating Gold over Nickel underlayer for extreme oxidation resistance
Mechanical Rated Life Engineered for 100,000 to 500,000 Compression Cycles
Tip Style Configurations Pointed, Crown, Cup, Serrated, Spherical Radius

Request Engineering Drawings & Custom Technical Support

For specialized centerlines or cross-reference auditing, procurement managers can seamlessly connect with our technical desk. We enforce a strict 12-hour fast response SLA, guaranteeing the delivery of fully matched, production-ready PDF drawings. To secure your position in our technical validation pipeline and retrieve exact technical layouts from our data vault: Request Engineering Support

Disclaimer: Our mechanical footprint-matched test probes share identical mounting geometry and linear stroke parameters with reference legacy fixture layouts. Internal spring force, tip style variations, and plating thickness can be tailored per your testing environment requirements, and may differ from original OEM specifications.

AA / AAA Battery Holder Selection

Keystone P/NTypeMount / ContactCellJiatel Equivalent
1022Dual AAA holderSMT2 x AAAView
5228Dual AA spring contact—2 x AAView
92Battery clipPC pin (THM)AA / 1/2AAView
5227Dual solid contact—2 x AAView
5220Spring contactSolder tabA / AA / CR2View
5202Spring contactSlide-inA / AA / CR2View
56Battery contactSMTAAA / N / A23View
57Battery contactSMTAA / CR2View
5221Solid contactSlide-inA / AA / CR2View
5219Solid contactSolder tabA / AA / CR2View

Keystone part numbers are referenced for cross-reference only; Jiatel is not affiliated with Keystone Electronics.

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Battery Clips & Spring Contacts Selection

Contact type drives retention force and assembly method. Match mount to your PCB process.

Keystone P/NTypeMount / ContactCellJiatel Equivalent
5228Dual AA spring contact—2 x AAView
92Battery clipPC pin (THM)AA / 1/2AAView
5227Dual solid contact—2 x AAView
5222Spring contactSlide-inAAView
56Battery contactSMTAAA / N / A23View
5201Spring contactSolder tabA / AAView
5223Solid contactSolder tabAAView

Keystone part numbers are referenced for cross-reference only; Jiatel is not affiliated with Keystone Electronics.

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OBD-II Harness Selection — 46 stock assemblies

Pick by interface and fitment. Figure gives the vehicle-side connector to the 16-pin OBD-II end. 15 adapters · 12 splitters · 8 cables · 5 connectors · 4 extensions · 1 jumper · 1 tester.

Request 2D Drawing & PinoutRequest a Custom Harness Quote

TypeModelInterface / configFitmentDetail
AdapterHonda Motorcycle OBD2 16Pin to 6Pin Adapter Cable16-pin → 6-pinHondaView
Universal ECU Diagnostic Cable—UniversalView
12-Pin OBD Adapter Cable for 2012-2015 Tesla Model S & Mod12-pinTeslaView
14-Pin to 16-Pin OBD2 Adapter Cable for Mercedes-Benz Spri14-pin → 16-pinMercedes, SprinterView
20-Pin to 16-Pin OBD2 Adapter Cable for Tesla Model S & Mo20-pin → 16-pinTeslaView
6-Pin to OBD2 Adapter Cable for Harley-Davidson Motorcycle6-pinHarleyView
Benelli 6-Pin to 16-Pin OBD2 Adapter Cable for Motorcycle 6-pin → 16-pinBenelliView
Ducati 4-Pin to 16-Pin OBD2 Adapter Cable for Motorcycle D4-pin → 16-pinDucatiView
Honda 3-Pin to 16-Pin OBD2 Adapter Cable3-pin → 16-pinHondaView
J1708 6-Pin to OBD2 16-Pin Female Truck Adapter Cable6-pin → 16-pin · J1708 · M · F—View
Mercedes-Benz 38-Pin to 16-Pin OBD2 Adapter Cable38-pin → 16-pinMercedesView
Mitsubishi 12-Pin to 16-Pin OBD2 Adapter Cable12-pin → 16-pinMitsubishiView
OBD2 Female Adapter Cable for Mercedes-Benz & Iveco DiagnoM · FMercedes, IvecoView
Polaris 8-Pin to 16-Pin OBD2 Diagnostic Adapter Cable8-pin → 16-pinPolarisView
Tesla OBD2 Adapter—TeslaView
CableAudi 2x2 to 16-Pin OBD2 Diagnostic Cable for VAG Vehicles16-pinAudi, VAGView
BENZ SPRINTER 14PIN to 16PIN OBD2 Cable14-pin → 16-pinMercedes, SprinterView
BMW ENET Cable | OBD2 to RJ45 Diagnostic HarnessRJ45BMWView
OBD2 16Pin Open-End Cable16-pin · Open end—View
Best-Selling Custom J1939 9-Pin to OBD2 16-Pin Diagnostic 9-pin → 16-pin · J1939 9-pinCumminsView
Custom Truck Diagnostic Cable9-pin · DB62 D-SUB · J1939 9-pin · Deutsch 9-pinCustomView
OBD2 16Pin to 6Pin Harley, Kawasaki, Yamaha, Suzuki Motorc16-pin → 6-pinHarley, Kawasaki, Yamaha, SuzukiView
OBD2 Dashcam Power CablePlug-in—View
ConnectorDongfeng Heavy-Duty Truck OBD Diagnostic Cable16-pin → 9-pin · MCummins, DongfengView
Large-Size OBD2 Male Connector HousingM—View
OBD Copper Pin Connector Housing—Mitsubishi, SubaruView
OBD2 Male ConnectorM—View
Universal 6-Pin Diagnostic to JST 04R-JWPF-VSLE-S Connecto6-pin · JSTUniversalView
ExtensionFor BMW Hidden Features CodingRJ45BMWView
OBD 8-Pin Switch Extension Cable with Bluetooth Connector8-pin—View
OBD2 One-to-Two Extension Cable for Cars: Volkswagen, Audi1→2Audi, VW, SkodaView
OBD2 Extension CableM · F—View
JumperK+CAN Universal Jumper Cable for ECU Bench Programming—UniversalView
SplitterOBD2 16-Pin Male-to-Female Y-Splitter Extension Cable16-pin · M · F · Y-typeUniversalView
Custom Tesla Model 3/Y OBD2 Diagnostic Harness26-pin → 16-pinTeslaView
L-Shaped 90-Degree OBD2 Splitter Extension Cable16-pin · 90° L · 0.3 m—View
L-Shaped OBD2 One-to-Three Splitter Extension Cable1→3 · 90° L—View
L-Shaped OBD2 Splitter Extension Cable1→2 · 90° L—View
L-Shaped OBD2 Splitter Extension Cable16-pin · 1→2 · 90° L · Flat ribbon—View
OBD2 Flat Splitter Extension Cable16-pin · 1→3—View
OBD2 Splitter Cable1→2—View
OBD2 Splitter Extension Cable16-pin · 1→2 · 0.15 m—View
OBD2 Y Splitter Extension Cable16-pin · 1→2 · Y-typeToyota, KiaView
OBD2 to 8-Port DB9 Female Splitter CableDB9 · M · F · 8-port—View
Universal OBD2 16-Pin Y-Splitter Harness with Mounting Bra16-pin · Y-typeUniversalView
TesterOBD2 Female 16-Pin Jumper Tester for K-Line and CAN-bus16-pin · M · F—View

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