Jiatel Electronics - Custom Pogo Pin and Wire Harness Manufacturer

1×4 Round Hole Female Header Socket

1×4 Machined Round Hole Female Header: High-Reliability Interconnect

Precision Screw-Machined Contacts for Demanding Applications

The 1×4 Round Hole Female Header Socket (2.54mm pitch) is a premium interconnect solution engineered for high-reliability environments. Unlike standard stamped headers, our machined pin technology provides a 360-degree contact surface, ensuring superior electrical performance and mechanical retention for both round and square pin headers.

Why Choose Machined Round Hole Sockets?

  • High-Cycle Life: Precision screw-machined housings withstand significantly more mating cycles than standard stamped contacts.

  • Vibration Resistance: The circular contact geometry provides a multi-point connection, preventing signal loss in high-vibration industrial or automotive settings.

  • Low Profile & High Precision: With a body height of 7.0mm, it offers a compact yet robust footprint for dense PCB layouts.


Technical Specifications

Parameter Detailed Specifications
Configuration 1×4 Single Row
Pitch 0.100″ (2.54mm)
Contact Type Machined Round Hole (Four-Finger Clip)
Pin Compatibility Fits 0.015″–0.025″ Round Pins & 0.025″ Square Posts
Contact Plating Gold Flash (3u” min) for signal integrity
Solder Tail Tin-plated for optimal PCB wetting
Insulator High-temp PPS or PBT (UL94V-0)
Current Rating 3.0 Amps per contact

Key Engineering Features

1. Dual-Purpose Interconnect

The unique circular internal clip is designed to be “Universal.” While optimized for machined round pins (0.40mm – 0.50mm), it maintains a gas-tight seal on standard 0.635mm square post headers, offering designers maximum flexibility without switching components.

2. Superior Material Performance

Jiatel utilizes high-quality brass for the outer shell and a Beryllium Copper (BeCu) inner clip. This combination ensures maximum spring retention and prevents contact fatigue over long-term use in temperature ranges from -40°C to +105°C.

3. Machined vs. Stamped Comparison

While stamped headers are cost-effective, our screw-machined sockets offer:

  • Lower contact resistance (<10mΩ).

  • Zero “wicking” during soldering due to the solid-bottom barrel design.

  • Precise alignment for multi-board stacking.


Professional Applications

  • High-End Audio/Video: Used in signal-sensitive pre-amps, DACs, and mixing consoles to ensure zero signal distortion.

  • Automated Test Equipment (ATE): Perfect for test fixtures requiring thousands of insertions.

  • Industrial Control: Reliable signal transmission for PLC modules and robotic controllers.

  • Medical Electronics: Stable power and data paths for diagnostic instruments.


Ordering & Support

    • Samples: Free sample kits available for compatibility testing.

    • Customization: Custom pin counts (1×2 to 1×40) and specialized plating (10u”, 30u” Gold) available upon request.

    • Compliance: Fully RoHS and REACH compliant.

Need a Custom Solution?

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