The 2.54mm Box Header SMT is a highly reliable surface-mount technology (SMT) connector designed to mate with 2.54mm IDC flat ribbon cables. Its unique boxed design provides a physical shield for the pins, ensuring a stable and reliable connection while protecting the pins from damage caused by accidental pulling or bending. This header is widely used in electronic devices that require dense, reliable, and detachable wire-to-board connections.
Key Features
- Standard Pitch: The 2.54mm (0.1-inch) standard pin pitch is compatible with most IDC connectors and prototyping boards on the market.
- Surface Mount Design (SMT): Specifically engineered for automated manufacturing, it can be directly soldered onto the PCB surface, which significantly improves assembly efficiency.
- Boxed Structure: The boxed design offers extra mechanical protection, ensuring the security of the cable-to-header connection and preventing pin misalignment or short circuits.
- Polarized Notch: Typically includes a polarizing notch to ensure correct orientation during mating, preventing reverse connections.
- Versatile Pin Counts: Available in a wide range of pin counts, from 6 to 64 pins, to meet diverse design requirements.
- High Reliability: Made from high-quality materials to ensure excellent conductivity and durability.
Technical Specifications
| Attribute | Specification |
|---|---|
| Model No. | (Specific model number) |
| Pitch | 2.54mm |
| Mounting Type | Surface Mount (SMT) |
| Body Material | Plastic, UL 94V-0 rated |
| Pin Material | Brass or Phosphor Bronze |
| Plating | Gold, Tin, or as specified |
| Operating Temperature | -40°C to +105°C |
| Rated Voltage | 250V AC/DC |
| Rated Current | 3A AC/DC |
| Insulation Resistance | 1000 MΩ min |
| Dielectric Withstanding Voltage | 1000V AC/min |
Application Areas
- Computers & Peripherals: Internal cable connections for hard drives, expansion cards, etc.
- Industrial Control Systems: Signal connections between control boards and sensors/actuators.
- Communication Equipment: Internal module connections in routers, switches, and base stations.
- Consumer Electronics: Internal circuit connections in printers, gaming consoles, and home appliances.
- Prototyping & Development: Widely used as an expansion interface for development boards like Arduino and Raspberry Pi.




