Jiatel Electronics - Custom Pogo Pin and Wire Harness Manufacturer

jiatel 5 Pin Pogo Pin Connector – Custom Manufacturing & High-Performance Spring Pin

Market Alert: Facing rising raw material costs? Our engineers can help you optimize your plating thickness (from 1u" to high-end 10u") to meet both performance and budget.

Read Guide: A Comprehensive Analysis of Gold Plating →
Plating

Nickel

Current Rating

10A

Durability

10,000+ Cycles

Common structure of pogo pin

Common structure of pogo pin

Pogo pin contact principle

Pogo pin contact principle

Characteristics
  • Long service time, 10,000 times
  • No tooling fee,easy go customize
  • Adjustable and measurable spring force
  • Fine pitch
  • Flexible manufacturing ways: SMT,plug-in…
  • Save space: help mechanical engineer easily allocatecomponents on PCB
  • Good performance on RF solution
  • RoHS and Halogen Free

Common-internal-structure-of-Pogo-Pin

Structure Ball beads structure Sloping structure Perforated structure Claw structure
Contact impedance ≤ 10mΩ ≤ 30mΩ ≤ 50mΩ ≤ 5mΩ
Long service time 10000+ 10000+ 10000+ 500+
Recommended working current 10A max 10A max 10A max 10A max
Contact stability ★ ★ ★ ★ ☆ ★ ★ ★ ☆ ☆ ★ ★ ★ ☆ ☆ ★ ★ ★ ★ ★
Processing cost ★ ★ ★ ☆ ☆ ★ ★ ☆ ☆ ☆ ★ ★ ☆ ☆ ☆ ★ ★ ★ ★ ☆
Main application areas Mainly used for charging and condition with certain requirements for vibration and shock Mainly used for charging or signal transmission of Consumer electronics Mainly used for signal transmission or grounding antenna,etc. Mainly used high-frequency,anti-instantaneous,the situation which high-reliability is required,such as base stations,military industries,vehicles.
Remarks The beads increase the internal contacts,the contact is more stable,and the more needle space is required The most commonly used structure on the market The space is smaller,but the contact is not stable,the current is easy to run through the spring,and it is not recommended for charging The needle and the needle tube have multiple contacts to increase the contact stability

Flat Type

Plug-in Type

Double Row

4-Pin-Pogo-Pin-Flat-type 4-Pin-Pogo-Pin-plugin-type 4pin-pogo-pin-double-roow-type

Notes:

1. Materiol(材质):

    1)Body : Brass

    2)Plunge :Brass

    3)Spring :Stainless steel wire

2. Plating(电镀):

    1)Body: Min 0.1um Gold plating over min. 1.4um Nickel plating(Body: 镀金0.1um Min 镍底1.4um Min)

    2)Plunger; Min 0.4um Gold plating over min. 1.4um     Nickel plating(Plunger:镀金0.4um Min 镍底1.4um Min)

3.Mechanical(机械性能):

    1)Durability寿命):10,000 cycle min.

4.Electricol 电性能)具
    1)Contact resistance(接触抵抗):30mOhm Max.

    2)Voltage rating(额定电压):36y DC Max

    3)Current rating(额定电流):2.0ARoHS compliant.

5.RoHS compliant.

jiatel 5 Pin Pogo Pin Connector – Versatile & Custom-Engineered for Advanced Devices

 

Elevate your electronic designs with jiatel’s highly versatile 5 Pin Pogo Pin Connector. Engineered for robust and precise connectivity, this spring-loaded connector is designed to meet complex power, ground, and multi-signal requirements within compact footprints. jiatel specializes in offering a wide range of customizable 5 Pin Pogo Pin solutions, ensuring optimal integration and reliable performance for your unique applications, from high-frequency communications to durable charging interfaces in demanding environments.


 

Why Choose jiatel’s 5 Pin Pogo Pin Connector?

 

jiatel’s expertise in high-precision connectors is evident in this 5 Pin Pogo Pin Connector, providing distinct advantages for your designs:

  • Customizable for Exact Needs: jiatel excels in custom pogo pin manufacturing, allowing you to specify dimensions (L, W, H), pitch, working height, and force. We offer flexible manufacturing ways (SMT, plug-in) and emphasize no tooling fees, making it easy to achieve your bespoke connector solution.
  • Enhanced Multi-Pin Functionality: With five dedicated pins, this connector provides advanced versatility, ideal for applications requiring multiple power lines, ground, and complex data signals. It’s an efficient 5-pole spring-loaded connector for sophisticated designs.
  • Superior Internal Structures: Choose from various internal pogo pin structures to optimize performance:
    • Ball Beads Structure: Offers highly stable contact (4.5/5 stars) and low contact impedance (≤ 10mΩ), primarily used for high current charging and vibration/shock resistance.
    • Sloping Structure: The most common type, suitable for charging or signal transmission in consumer electronics, with good stability.
    • Perforated Structure: Best for signal transmission or grounding antennas, offering smaller space but optimized for specific signal needs.
    • Claw Structure: Provides ultra-low contact impedance (≤ 5mΩ) and exceptional contact stability (5/5 stars), ideal for high-frequency (RF solution) and anti-instantaneous situations like base stations or military applications, designed for ultimate reliability.
  • High Durability & Reliability: Guaranteed for a long service time of 10,000 cycles or more, these connectors are built for sustained performance, ensuring long-term reliability for your products.
  • Space-Saving Design: Engineered to save space on your PCB, assisting mechanical engineers in component allocation for more compact and efficient layouts.
  • RoHS and Halogen Free: Complies with strict environmental standards, making it a responsible choice for global markets.
  • Adjustable Spring Force: Provides adjustable and measurable spring force for precise contact pressure control.

 

Key Specifications: jiatel 5 Pin Pogo Pin Connector (Customizable/Typical)

 

  • Note: Specifications are representative based on common models and customization options. Exact values will depend on the specific custom design.
Attribute Specification
Configuration 5 Pin Connector
Types Available Flat Type, Plug-in Type, Double Row (Customizable)
Pitch Customizable (e.g., 2.0mm, 2.54mm, 2.0mm/2.54mm for double row)
Working Height Customizable (e.g., 2.5mm – 3.8mm and beyond)
Force Customizable (e.g., 80gf – 150gf, or specific ranges per structure)
Current Rating Up to 10A Max (Recommended working current, depends on internal structure)
Voltage Rating Typical 36VAC/DC (or higher, depending on application)
Dynamic Resistance ≤ 10mΩ (Ball beads), ≤ 30mΩ (Sloping), ≤ 50mΩ (Perforated), ≤ 5mΩ (Claw)
Durability 10,000+ Cycles (Claw structure 500+ cycles)
Material Customizable (e.g., Gold-plated plunger/barrel)
Environmental RoHS and Halogen Free Compliant
Brand jiatel
Customization Full customization on dimensions, force, structure, etc.

Versatile Applications for 5 Pin Pogo Pin Connectors

 

The advanced features and customizability of jiatel’s 5 Pin Pogo Pin Connector make it ideal for a wide range of demanding applications:

  • Charging Solutions: Perfect for high-current charging connectors in consumer electronics, portable devices, and industrial equipment, especially with ball beads structure pogo pins.
  • Medical Equipment: Ensures precise and reliable connections in sensitive medical devices and portable healthcare equipment, demanding stable multi-pin interfaces.
  • Smart Watches & Wearables: Ideal for compact wearable device connectors for charging and data transfer, benefiting from its space-saving design and fine pitch.
  • Bluetooth Headsets & Audio Devices: Provides reliable contact for power and audio signals in compact audio accessories.
  • AR/VR Devices: Crucial for augmented reality (AR) and virtual reality (VR) headsets, offering stable multi-pin power and data connections in complex designs.
  • Automotive Electronic Equipment: Supports various automotive electronic systems where vibration-resistant pogo pins and robust multi-pin interfaces are essential for long-term reliability.
  • Base Stations & Military Industries: The claw structure pogo pin is specifically suited for high-frequency applications and anti-instantaneous situations in critical infrastructure.
  • Consumer Electronics: Versatile for custom power and data connections in various electronic gadgets, optimizing PCB layout.

jiatel: Your Global Partner for Innovative Pogo Pin Connectors

 

When your product vision demands a custom 5 Pin Pogo Pin Connector that integrates seamlessly and performs flawlessly, jiatel is your trusted partner. Our extensive customization options, combined with a commitment to high-precision manufacturing, ensure you receive a tailored spring-loaded connector that elevates your product’s functionality and meets the exact demands of your application. Choose jiatel for your next generation of intelligent connections.

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