This OBD2 middle-bend male connector is the result of advanced R&D, featuring a customizable bend angle (45°–135°) to solve space constraints in automotive environments (e.g., under-dash, engine bay installations). Designed for SAE J1962 (OBD2) compliance, it integrates gold-plated pins (≥3μ” thickness) and a UL94 V-0 flame-retardant ABS housing, ensuring reliable signal transmission for diagnostic tools, aftermarket extensions, and ECU programming.
Technical Specifications
| Parameter | Details |
|---|---|
| Connector Type | Male, middle-bend (45°–135° adjustable), OBD2 16-pin (SAE J1962) |
| Pin Plating | Gold (≥3μ” thickness) – Low resistance (≤50mΩ), 10,000+ insertion cycles |
| Housing Material | ABS (UL94 V-0 flame-retardant), black (custom colors on request) |
| Compatibility | OBD2 vehicles (1996+), diagnostic tools (Autel, Launch, VCDS), aftermarket electronics |
| Operating Temperature | -40°C to +105°C (-40°F to +221°F) |
| Certifications | RoHS, REACH, SAE J1962-3 (2019) |
Key R&D-Designed Features
-
Adaptive Bend Geometry
- Customizable angles (45°–135°) to fit specific installation layouts, reducing cable strain and enabling discreet integration (e.g., 90° for under-dash OBD ports, 135° for engine bay modules).
-
Precision Manufacturing
- R&D-optimized pin-to-housing tolerances (±0.05mm) ensure perfect alignment with OBD2 sockets, minimizing signal loss and wear during vibration (ISO 16750-3 tested).
-
Gold-Plated Durability
- R&D-validated gold plating (≥3μ”) for maximum conductivity and corrosion resistance, critical for high-speed CAN/LIN/K-line protocols (EMI resistance: CISPR 25 compliant).
-
Flame-Retardant Safety
- UL94 V-0-rated ABS, selected via R&D for its balance of mechanical strength, heat resistance, and cost-effectiveness in automotive applications.
Applications
- Automotive Diagnostics: Connect to scanners in compact vehicles (e.g., hatchbacks, motorcycles) for fault code reading, ECU tuning, and real-time data monitoring.
- Aftermarket Integration: House dashcam/Wi-Fi adapters with middle-bend design for under-dash installation, avoiding cable tangling and improving aesthetics.
- Fleet Management: Uniform OBD port connections across diverse vehicle fleets (trucks, vans, EVs) with custom bend angles for standardized telematics integration.
R&D Innovation & Support
- Customization: R&D team collaborates on bespoke bend angles, pin configurations, and housing colors (MOQ 500 units, CAD files provided).
- Testing: Validated via R&D for temperature cycling (SAE J2380), vibration (ISO 16750-3), and chemical resistance (engine oil, coolant exposure).
- Patented Design: Unique middle-bend geometry reduces installation time by 30% vs. straight connectors, enhancing workflow for mechanics and DIY users.
