Jiatel Electronics - Custom Pogo Pin and Wire Harness Manufacturer

4 Position Spring Piston Connector Through Hole

Market Alert: Facing rising raw material costs? Our engineers can help you optimize your plating thickness (from 1u" to high-end 10u") to meet both performance and budget.

Read Guide: A Comprehensive Analysis of Gold Plating →
Current Rating

2A

Durability

1,000,000 Cycles

4 Position Through Hole Spring Piston (Pogo Pin) Connector

Jiatel’s 4 Position Spring Piston Connector is a high-performance through-hole (DIP) interconnect solution designed for stable board-to-board power and signal transmission. Featuring a standard 2.54mm pitch (customizable to 2.5mm), each pin is engineered with C3604 Brass and 3u” Gold plating to ensure ultra-low contact resistance. Unlike generic 4-pin connectors that fail under vibration, Jiatel’s spring-loaded design guarantees over 100,000 cycles, making it the ideal choice for high-reliability medical and industrial docking interfaces.

Product Number 825-22-004-10-001101
Description CONN SPRING PISTON 4POS PCB
Manufacturer Standard Lead Time
3 Weeks
Detailed Description
4 Position Spring Piston Connector Through Hole

Core Differentiators

  • High-Reliability Contact: Equipped with SUS304 Stainless Steel springs, maintaining consistent 60g-100g force per pin to prevent signal dropout.

  • Superior Material Stack: We address the industry’s material shortage by using high-temp PA9T/LCP insulators, allowing the connector to withstand 260°C wave soldering.

  • Anti-Corrosion Plating: Standard 3u” Gold over Nickel (customizable up to 30u”) provides excellent salt spray resistance for wearable and outdoor devices.

  • 12-Hour DFM & Prototyping: Rapid engineering response for custom pin lengths and multi-position (2-pin to 30-pin) configurations.

Technical Specifications

Parameter Jiatel High-Reliability Standard Industry Average
Contact Resistance ≤ 30 mΩ ≤ 50 mΩ
Rated Current 2A – 5A per pin 1A
Durability 100,000 Cycles 10,000 – 20,000 Cycles
Operating Temp -40°C to +105°C -20°C to +70°C
Flammability Rating UL94V-0 (PA9T/LCP) Standard ABS/PBT

Jiatel vs. Global Giants

Feature Jiatel (Flexible Mfg) Global Giants (Molex/TE) Low-end Suppliers
Lead Time 2-3 Weeks 16-24 Weeks 1-2 Weeks
Customization High (No High Tooling Cost) Limited / High MOQ Very Low
Design Support 12h DFM Analysis Standard Support None
Core Performance 100k Cycles Guaranteed High Inconsistent

Product Attributes

Type Description
Series 825
Packaging Tube
Part Status
 Active
Connector Type
Piston
Number of Contacts
 4
Pitch 0.100″ (2.54mm)
Number of Rows
 1
Mounting Type
Through Hole
Material
Copper Alloy
Contact Finish
Gold
Contact Finish Thickness
20.0µin (0.51µm)
Base Product Number
825-22
Product Training Modules
Spring-Loaded Connectors
Environmental Information
RoHS Cert

Environmental & Export Classifications

RoHS Status ROHS3 Compliant
Moisture Sensitivity Level (MSL) 1 (Unlimited)
REACH Status REACH Unaffected
ECCN EAR99
  • Modular contacts for use on 2,54 grid, available in four heights from 7,67 to 9,96, supplied in single and double row contact strips
• Precision-machined piston / base and gold-plated components assure up to 1,000,000 cycle life durability
• Pistons have a 1,14 mid. stroke and a 2,29 max. stroke
• Low resistance, high current contacts are rated at 2 amps continuous, 3 amps peak
• High temperature thermoplastic insulators are suitable for surface mount processes
• Both 825 & 827 series contact strips are designed for manual placement into Ø0,965±0,076  plated through-holes in the circuit board prior to hand, wave or reflow soldering

 

 

Technical Specifications

Materials:
Contact piston & base: Machined copper alloy plated 0,51μm gold over
2,54μm nickel
Spring: Beryllium copper-plated 0,25μm gold
Insulator: High temperature thermoplastic, rated UL94 V-0
Mechanical:
Spring force @ initial height (A): 25 grams
Spring force @ mid stroke (B/2): 60 grams
Durability: Up to 1,000,000 cycles
Electrical:
Voltage rating: 100Vrms/150Vdc
Current rating: 2A (continous), 3A (peak) per contact
Contact resistance: 20mW max.
Insulation resistance: 10,000MW min.
Dielectric strength: 700Vrms min.
Capacitance: 1pF max.

FAQ 

  • Q: Can this 4-pin connector be used for 2.5mm pitch designs?

    • A: While the standard is 2.54mm, Jiatel specializes in custom 2.5mm 2-pin and 4-pin pogo pin layouts to fit specific PCB requirements.

  • Q: How does gold plating thickness affect connectivity?

    • A: 3u” Gold is standard for 100k cycles; for medical or marine applications, we recommend 10u”-30u” to prevent oxidation and maintain low impedance.

Need a Custom Solution?

trust_badges

Small Connector, Big Connection.

Jiatel help you in your Printed Circuit Board Connectors & Cable Assemblies.

SEND INQUIRY

Privacy Policy: Security and Privacy Guaranteed 100%!

Share 4 Position Spring Piston Connector Through Hole With You Clients

Share to Facebook
Share to Twitter
Share to LinkedIn
Share to Tumblr
WhatsApp