Jiatel Electronics - Custom Pogo Pin and Wire Harness Manufacturer

Magnetic custom 5 pin pogo pin connectors

Current Rating

1.0A

Durability

10,000 Cycles

High-Performance Magnetic Pogo Pin Connectors

Jiatel’s magnetic pogo pin connectors combine the reliability of spring-loaded pins with the convenience of self-aligning magnetic force. Designed for easy docking and fail-safe charging, these connectors are widely used in medical devices, high-end wearables, and industrial handhelds.

Why Choose Jiatel’s Magnetic Solutions?

  • Auto-Alignment: Precision-grade Neodymium magnets ensure a secure connection every time, even in dark or difficult-to-reach environments.

  • IP67 Waterproofing: Specialized housing and sealing options for devices exposed to moisture or outdoor conditions.

  • High Durability: Rated for 50,000+ mating cycles without losing magnetic force or electrical integrity.

  • High Current: Custom internal structures support 5A – 10A fast charging.

Magnetic pogo pins  connectors  are commonly used in electronic product connections, such as mobile phones, computers, smart speakers, printers, GPS positioning devices, communication equipment, medical devices, and aviation devices for charging docks.

Magnetic pogo pin connectors

 

Common Specifications for Pogo Pin Connectors:

  • Rated Current: 1.0A (subject to customer requirements)
  • Rated Voltage: DC 12V (subject to customer requirements)
  • Contact Resistance: 50mΩ (for through-holes, 100mΩ)
  • Life Test: 10,000 cycles (subject to customer requirements)
  • Spring Force Requirements: Signal pins ≥ 60g minimum at maximum working height
    • Power pins ≥ 90g minimum at maximum working height
  • Salt Spray Test: 48H, 72H, or 96H
  • Solderability: Reference Document: EIA-364-52
  • Vibration Test: Random Vibration: EIA-364-28, Test Condition II

pogo pin charger

Material Selection for Pogo Pin Connectors:

  • Pin Tube: Brass
  • Pin Tip: Brass
  • Spring: SUS304
  • Plastic: Polyamide (PA) or Liquid Crystal Polymer (LCP)
Magnetic pogo pins connectors, also called spring needle contacts, are widely used in electronic product connections. Here are the key specifications and material choices:
Rated Current and Voltage: The maximum safe current and voltage they can handle. Can be customized according to application or client needs.
Contact Resistance: The resistance when current passes through the contact point. Lower resistance means better conductivity. The difference between through-hole and blind-hole contact resistance matters in design.
Life Test: Measures durability by simulating connection and disconnection cycles. The standard is 10,000 cycles but can be adjusted.
Spring Force Requirements: Determines connection stability. Signal pins need at least 60 grams of spring force at maximum working height, and power pins need at least 90 grams.
Salt Spray Test: Checks corrosion resistance. The test duration (48H, 72H, or 96H) shows how long they can withstand a corrosive environment.
Solderability: Follows EIA-364-52 standards to ensure effective soldering without performance or reliability issues.
Vibration Test: Based on EIA-364-28, condition II, it assesses their ability to withstand vibrations during transportation or operation.

Material Selection:

Pin Tube and Tip: Brass is used for its good electrical conductivity and corrosion resistance.
Spring: SUS304 stainless steel is chosen for its strength and corrosion resistance to maintain elasticity.
Plastic: PA or LCP are selected for their high strength, dimensional stability, and high-temperature resistance.

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