Jiatel Engineering R&D Division | Technical Selection Whitepaper
Abstract: Selecting the correct pogo pin connector geometry is the primary factor in overcoming signal integrity issues and mechanical set-loss. At Jiatel, we engineered our pins to exceed 100,000 cycles, utilizing Beryllium Copper (BeCu) for high-vibration industrial applications.
1. Mounting Evolution: Optimizing PCB Footprints
We engineered five distinct mounting architectures to solve specific spatial and mechanical challenges in modern hardware design:
- SMT / SMD Pogo Pins: Designed for high-speed pick-and-place automation. Our SMT pins feature superior co-planarity to ensure zero-defect soldering on high-density PCBs.
- Through-Hole (DIP) Technology: Engineered with a machined tail for maximum mechanical shear strength. Ideal for rugged docking stations where lateral force is a concern.
- Right Angle Probes: Optimized for horizontal mating. We reduced the profile height to suit ultra-thin wearables and AR/VR smart glasses.
- Double-Headed (Floating) Pins: Feature plungers at both ends. This architecture acts as a dynamic bridge between two PCBs, effectively compensating for assembly tolerances.
- Solder Cup (Wire Attachment): Specifically designed for cable-to-board charging solutions, ensuring a robust connection that avoids wire fatigue.
2. Jiatel Engineering Standards vs. Generic Probes
| Technical Parameter | Standard Catalog (e.g. Keystone) | Jiatel Engineering Spec |
|---|---|---|
| Contact Resistance | < 50mΩ | < 30mΩ (Customizable to <10mΩ) |
| Durability (Cycles) | 10,000 Cycles | 100,000 to 1,000,000+ Cycles |
| Plating Thickness | 0.1u” – 1.0u” Au | Minimum 3u” Gold over Nickel (Standard) |
| Material Integrity | Brass / Phosphor Bronze | BeCu Heat-Treated Springs (High Fatigue) |
3. Industrial Implementation Matrix
Our pogo pin connectors are tested under extreme conditions for the following sectors:
- Medical Devices: Signal-stable contacts for portable diagnostics (Zero Signal Dropout).
- Automotive & EV: OBD-II diagnostic interfaces and BMS battery sensing.
- Industrial IoT: High-reliability docking for handheld scanners and sensor arrays.
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POGO PIN STRUCTURES AND MATERIALS
TYPES OFPOGO PIN CONNECTORS
1、 SMT type
2、DIP type
3、 Side-mounted
4、Bend type
5、 Side-mounted
5、 Solder Cup pogo pin
pogo pin welding wire type
About Us
JIATEL leads the pogo-pin industry in China. Our philosophy is that quality is paramount in all aspects of business. We have established, maintained, and improved our quality management system to ensure that we provide the best products and services.
The product is subjected to several inspection procedures during the pogo-pin reliability test. These include the dynamic impedance test, constant temperature, pressure, durability test, temperature increase test, vibration test, instant-off test etc. It ensures that your client’s products will not be affected by a defect in the pogo pin.
WHY CHOOSE US ?
Factory History
PATENTS
SERVICE
JIATEL is a reliable and professional Pogo Pin manufacture, has more than 11 year’s experience in the production and developing of pins.
Obtained 15 patents, including 10 appearancepatents and g Utility model patents.
Fully automated processes. AssemblyAchieved full automated riveting processing and 100% electrical test on function before delivery.
POGO PIN
More Types
OEM
Customized 2-30A high current Pogo pin over 1000 styles and achieved compression mechanical one million lifetime test.
We offer most alternatives for mill max products.
Special shape with small structure and highcurrent design is available
Featured products
- All
- Battery Holder
- Box Header || Ejector Header
- Cable Assemblies
- Circular Connector
- Connector
- D-SUB Connector Series
- Machine Pin SIP /IC Socket
- Other Battery Holders
- Spring-Loaded & Precision Machined Pins
- Back
- 18650 Battery Holders
- 21700 Battery Holders
- AA / AAA Battery Holders
- 26650 Battery Holders
- Back
- Cylindrical Battery Holders
- Coin Cell Battery Holders
- Battery Clips & Spring Contacts
- D Cell Battery Holders
- 18650 Battery Holders
- 21700 Battery Holders
- AA / AAA Battery Holders
- 26650 Battery Holders
- CR2032 Battery Holders
- CR2450 / CR2477 Battery Holders
- Other Coin Cell Holders
- CR1220 Battery Holders
- SMT Battery Contacts
- DIP Battery Contacts
- Slide-In Battery Contacts
- Snap-On Battery Contacts
- Back
- Coaxial Connector
- FPC Connector
- Modular Jack
- Board to Board Connector
- Terminal Block
- USB Connector
- PGA Socket
- Female Headers
- Box Header
- OBD Connector
- Back
- IDC Flat Cable
- Overmolded Cable Assemblies
- Custom Wire Harnesses
- Magnetic Pogo Cable
- Coaxial Cable
- FPC Cable / FFC
- M Series Connector
- OBD Wiring Harness
- Back
- CR2032 Battery Holders
- CR2450 / CR2477 Battery Holders
- Other Coin Cell Holders
- CR1220 Battery Holders
- Back
- SMT Battery Contacts
- DIP Battery Contacts
- Slide-In Battery Contacts
- Snap-On Battery Contacts
- Back
- Receptacles & Socket Pins
- Target Connectors & Contact Pads
- Integrated Circuit (IC) Sockets
- Swage Terminal Pins
- Printed Circuit Board (PCB) Pins
- Solder Cup Terminal Pins
- Nail Head Pins
- Back
- Pogo Pin Connector
- Magnetic Pogo Connectors
- SMT / SMD Pogo Pins
- Spring Test Probes
- Through-Hole Pogo Pins
- Multi-Pin Pogo Connectors
- Back
- Pogo Pin Connectors
- Precision Machined Pins
- Pogo Pin Connector
- Magnetic Pogo Connectors
- SMT / SMD Pogo Pins
- Spring Test Probes
- Through-Hole Pogo Pins
- Multi-Pin Pogo Connectors
- Receptacles & Socket Pins
- Target Connectors & Contact Pads
- Integrated Circuit (IC) Sockets
- Swage Terminal Pins
- Printed Circuit Board (PCB) Pins
- Solder Cup Terminal Pins
- Nail Head Pins
Pogo Pins (Spring Loaded Pins) are used in almost every kind of electronic device today. Their high durability, tolerance and versatile application make them a preferred connector for intelligent electronic designs.
